Author Topic: Swap charts, interchange guides, wiring diagrams and Tech manuals ......  (Read 8689 times)

Offline gotgixers

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I am going to start this and sticky it. It is just for information, not conversations. Most of what I have to post up is GSXR specific. So, if you have info on other bikes share it here, please.
I will start posting up info today or tomorrow.
« Last Edit: June 10, 2012, 04:37:10 pm by gotgixers »
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Offline Darkbluexplorer

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I have access to this via the fz6 forum will be glad to bring that info over as long as you keep a link to the original Page!

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Offline gotgixers

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I haven't posted anything yet, as I am working on uploading all my Tech stuff to an external source. Then I will just put a link to it here in this thread. As I have tons of tech stuff. And it would use up a good chunk of the site im sure.

It should be up by this weekend guys...

Check this out...

http://knoxville.craigslist.org/mcd/3020841208.html
« Last Edit: June 13, 2012, 06:20:52 pm by gotgixers »
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Offline gotgixers

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Well, I have too much info. Looks like it's going to cost me $$ to host it all. So, I will do that here soon, and then post up a guest user password so you all can get into it and use the info and download it for free.... Sorry for the long delay, but I am very busy. And all this uploading takes time and $$, as I am on a USB modem through Verizon and only have so many Gigs I can use a month or it costs me a bunch more money .....
« Last Edit: July 09, 2012, 08:14:15 am by gotgixers »
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Offline jeff5150

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Its all good dale. We appreciate what you are doing.

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Offline gotgixers

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Here is a link that is invaluable when doing front end swaps .....http://www.allballsracing.com/index.php/forkconversion

 :21  :21
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Offline LukeNukeEm

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I have a pdf manual of a ZRX, Suzuki Savage, and yamaha rhino if anyone is interested.  Large files so I dont want to put them up unless needed.

Offline jeff5150

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I also have a couple pdf files. Kawi 636, kz650,

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Offline gotgixers

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I will get an online storage account this week or next guys. I still have to get all the 100+ gigs of info off my PC that just died ..... :groan
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Offline Marid2apterbilt

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Dale im sure there is somewhere to upload pdf files etc that it wont cost anything.. 

Check with verizon about monthly data deals.  I use a Pc770 data card, Its old tech but I get unlimited Data usage.  I use a pc card to usb adapter on my toshiba mini since I dont have a pc card slot,  The 3g and older technology isnt much slower, Depending on where im at I have seen 3mbs download speeds..
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Offline gotgixers

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Well, I use Verizon now Sam. But I only get 10gig a month for 80 bux....And the free online storage is almost always limited on how much storage you get. I had an account on mydrive, but hadn't used it in about 6mo...and they deleted me. Now I can't access all that data I had stored there.
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Offline PAULRIDES

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Burgman Scooter Site --- for all the many SCOOTER RIDERS   :34

Tons of information on the 650 and 400 Suzuke Burgman.  So good I even contributed to the site.

http://www.burgmanusa.com/   

And this one is nerly a Shop Manual.

http://sites.google.com/site/testburgmancenter02/
Ride Country Roads - a lot. :-)

Offline gotgixers

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Re: Swap charts, interchange guides, wiring diagrams and Tech manuals ......
« Reply #12 on: September 04, 2012, 04:57:27 am »
Sorry this has taken so long to get going. But my PC lost all 100Gig of tech info I had. We are trying to recover it now.....
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Offline 2wheeltech

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Re: Re: Swap charts, interchange guides, wiring diagrams and Tech manuals ......
« Reply #13 on: September 04, 2012, 06:43:45 am »
Ill share my money hole Web site for Gsxr service manuals...

Www.servicemanualsgsxr.com

Has all years of manuals for free download;D

Sent from my Motorola Electrify.. Typos a result of Android swype..

Offline gotgixers

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Re: Swap charts, interchange guides, wiring diagrams and Tech manuals ......
« Reply #14 on: September 04, 2012, 06:48:11 am »
Thnx ... :21
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Offline Curtie223

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Re: Swap charts, interchange guides, wiring diagrams and Tech manuals ......
« Reply #15 on: September 04, 2012, 07:48:57 am »
This is My parts Interchange list for the Z1000's

SUSPENSION / STEERING

Forks
- 03-04 ZX6R
- 05-06 ZX6R
- 04-07 ZX10
** ZX10 2008 forks are too long and will not work.**

Triples. You can use the 03-04 ZX6R Triples. The Z stem will press right into the ZX6r Triples.
You can use the ZX6R Stem but it is shorter and you can only get one lock nut to work. <--Not recommended
You can not mix the 636 lower triple clamp with the Z upper. The sweep and width is different.
If you use the 636 triples be prepared to have custom wheel spacers machined as the 636 triples will set the forks wider apart. 

Shocks
- 03-05 ZX6R
Mods Required: The '05 636 shock will NOT directly bolt in. The lower legs on the 636 shock are 2mm closer together, and there is a spacer inside the shock linkage which will not fit into it. Need to have 1mm milled out of the inside of each shock leg to get it to bolt in.

- '05 ZX10R
Mods Required: I've personally got one, just haven't installed it yet. Mods TBD...

- 01-04(?) GSXR600
Mods Required: Minor clearance probs, slightly too short

Swingarm
- 98-02 zx6, zx9, and zx12

Dog Bones
- ZX9 or ZX6
Mods Required: None required

BRAKES

Rotors
- ZX10R Wave Rotors - fronts DO NOT fit, the mounting holes are offset

- z1000(03-06), ZX12R(05-07), and ZR-7S(03-05) front brake rotors are all the same

-ZX9R (02-04)320mm front rotors
No mods required direct bolt on

Calipers
- 2001-2003 GSXR 600/750/1000 calipers
Mods Required: May require creative brake line routing or longer hoses

**If running the ZX6R Front End**
Pay attention to which brake set you get. 03-04 Look the same as 05-06 but if 05-06 brakes are used on the 03-04 Forks you will need to add 10mm Spacers on the caliper bolts. And will not work the other way. the 03-04 brakes will not have enough contact on the 05-06 forks set.

WHEELS

- Rear
2000-2003 ZX9

- Front
1998-2002 ZX6
2000-2002 ZX9

ENGINE PARTS

ZX-9
- Cams ('98-'03)
Mods Required: There's a few things required for this. Here's a great thread on it:
How to make 01-03 ZX 9R cams work. - RiderForums.com Community

- Flywheel / Stator / Cover ('98-'03)
Mods Required: Requires lengthening the wires by about 5-6 inches.
**will drop approx. 2 lbs. of rotating mass

-ZX10 (04-05) Throttle Bodies
Mods will include putting your sensors on and flipping them upside down (injectors on bottom)

DRIVELINE

JT Sprockets
Front JTF1537.16 (Same as '04 ZX10 16 tooth)
Rear JTR1489.42 (Same as '04 ZX10 42 tooth)

Renthal (courtesy of Parts411)
Front 1212-0036-pu $36 or someone mentioned 400-525-16P
Rear R184U-525-42-HA-pu $56

Sprocket Specialists
Front 572S-16
Rear 706-42

EXHAUST

2001 ZX9R header
Modification required: Collector hits rear shock, needs to be slash cut and flipped 180 degrees.

D&D
Mods Required: Fab new hanger


FUEL INJECTION / INDUCTION

Pod Filters, K&N Part #RC-1064
Mod Required: Airbox removal

BODY

Tail Components

- ZX6R
Mods Required: None

MISC PIECES

Clutch lever & Perch

- Almost any Kawasaki cable clutch & perch will fit

Rear Sets

I saw someone with a set of modified aftermarket ZX10 rearsets on their bike once. If you know who it was have them post up here on how they did it...
*Update*
ZX10R rear sets will work. What you will need to do is drill a hole for the lower bolt as the bolt spread is different between the two. And you will loose the passenger pegs and exhaust brackets. You will need to weld ned brackets for the canisters and will need to be creative if you want passenger pegs. 

GAUGES

2005-2006 ZX636 gauges are a direct bolt-on. Main difference is that the RPM range will be different and the 636 does NOT have a fuel gauge.

 2001 KTM 300exc 
 2004 LTZ400



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Offline gotgixers

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Great add in Curtie, I did just recover ALL my GSXR factory service manuals. I will be uploading them as my limited bandwidth allows. I have every gsxr manual from '86 to 2010 ....

OH, and B-12 from 96-05 ......and possibly an R-1 as well ...
« Last Edit: April 06, 2014, 03:26:44 pm by gotgixers »
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Offline Sarge

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This is a great idea.
Semper Fi

Offline emd513

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Re:
« Reply #18 on: April 06, 2014, 09:41:11 pm »
I've done several of the z mods. Several, lol so just ask if you need any tips or advice it.

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Offline gl1dinorider

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A no b.s. guide to a minimal wiring diagram for the 750 four.

Lots of really good info on this site.

And a lot of really cool bikes.

Check out some of those Swedish guys bikes. Them boys are nuts                                 


http://www.hondachopper.com/garage/simple_wiring_diagram/simple_wiring_diagram.html

 




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